Author: Ganesh Gavhane

Salient Features :Most reliable and dependable workhorse MIG / MAG welding machines proven for wide range of applicationsRugged design, reliable performance and superior arc characteristics – minimum maintenance requirementsDiode based power source with traditional tapped transformer, provided with switch on front panel for step control of voltage enabling welder to obtain the desired arc voltage with easeUser friendly selection of 2track / 4track operation for zero defect GMAW weldingGood and consistent weld quality with low hydrogen contentDependable Thyristorized wire feeder system ensures long, uninterrupted weldingQuick release wire feed roller mechanism enables operator to change the wire spool quickly, minimizing the…

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TaeguTec has introduced a new addition, the T-Burst high pressure coolant holder for Swiss turning applications. The T-Burst holder for Swiss turning applications, as with the current T-Burst holder, applies high pressure coolant from dual holes directly between the metal chip and the insert’s rake face; a feature that optimizes control, extends tool life as well as increases productivity through higher cutting speeds and feed rates. It is capable of handling coolant pressure up to 140 bar maximum and is designed to machine miniature products generally found in the automotive, medical and aerospace sectors. The new T-Burst holder is ideally…

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Renishaw, a market leading engineering technologies company, introduces the Renishaw Primo™ system at CIMT 2015, Beijing, China. This market development opens up high-value manufacturing to companies of all sizes. Machine tool probes are the foundation of precision manufacturing. Now, through a combination of minimal upfront costs, a free, comprehensive training package, and immediate parts replacement in a unique ‘pay-as-you-go’ model, the Renishaw Primo system represents a significant step forward in the way that machine tool probes can be introduced. Mr Meffre continued: “Our research showed that customer concerns, including investment cost, ease of-use and durability, have held some companies back…

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The Equator gauging system enables process control by delivering highly repeatable, thermally insensitive, versatile and reprogrammable gauging to the shop floor.Equator is unique in its design and method of operation, and has already changed the thinking of thousands of production engineers, making it their new gauge of choice.Equator systems can be configured according to the needs of the application and manufacturing process with hardware, software and accessory options for both manual and automated operations.Shop floor gaugingTo control manufacturing processes on the shop floor, gauges have been used for decades, for example sets of callipers, go / no-go gauges or bore…

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Shell Lubricants, the global market share leader in finished lubricants, announced the launch of Shell Tellus S2 MX and Shell Tellus S2 VX- ‘The Future of Hydraulic Oils’ in India, at a press conference. India marks the first leg of the global product launch which shall be followed by unveiling of the new products across Singapore, Thailand, China, S Korea, Malaysia, Indonesia, Germany, Australia and France markets to name a few. The Shell Tellus range of hydraulic oils have been developed to enable equipment operators to select the fluid that will help to deliver optimum value to their operations through:…

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Dormer’s PFX range offers the versatility and productivity to meet most deep-hole drilling needs.  Providing a cost-effective option for a wide range of applications, all PFX drills are manufactured from high speed cobalt steel and suitable for use in a variety of materials for drilling depths from 3xD to 25xD. This includes 3xD stub (A920, A921), 6xD jobber (A900, A901), 10xD long series (A940, A941) and 15xD to 25xD extra length (A976, A977, A978). All feature a straight shank and parabolic flute design for increased chip space and improved evacuation.  This design allows greater hole-depths to be achieved in some…

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[images type=”carousel” cols=”three” auto_slide=”true” lightbox=”true”] [image link=”2804″ image=”2804″] [image link=”2805″ image=”2805″] [/images] VIONiCplus is Renishaw’s new highest performance optical incremental encoder system that has been launched as part of the VIONiC™ digital all-in-one encoder series. The VIONiC design combines all necessary interpolation and signal processing inside the readhead and eliminates the requirement for additional external interfaces. To this end, Renishaw developed a new Versatile Interpolation ASIC (VIA) chip to perform all of the functions originally executed by the interface. Other features, working in conjunction with the Advanced Diagnostic Tool (ADT), bring the end-user wide-ranging monitoring and diagnostic feedback. The VIONiCplus…

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Whether for special machines or for complete machining on flexible machining centres – if the issue is to machine complex contours, non-cylindrical bores, face surfaces or recesses on cubic parts, actuating tools offer the optimal tool. The product range includes mechanical actuating tools, which on the machine side are driven by pull/push rods or U axis systems, as well as NC-controlled tools, and the particularly flexible mechatronic tool system TOOLTRONIC, for machines without an additional feed unit. An application for actuating tools can be found in many branches. Especially in the automotive industry there are many applications which require highest…

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The paper examines welding and cutting process trends in the sheet metal and plates used in various industries like automobiles, infrastructure, ship building, aerospace industries, wind tower manufacturing etc. Productivity gains in arc welding are reviewed, and the increasing use of laser cutting and welding, as well as laser-arc hybrid welding, particularly in Europe, is discussed and explained. Some friction technologies are already widely adopted, but they could make more impact with further development. Electron beam welding could also be used with economic benefit in some situations, but as with all non-arc processes, it will only be adopted if significant…

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CNC

Hypertherm, manufacturer of plasma, laser, and waterjet cutting systems, is shipping a new CNC platform called EDGE® Connect. This next generation CNC contains a number of enhancements for operator ease of use, reliability, and customizable performance. New features include: The newest version of Hypertherm’s Phoenix™ software coupled with SureCut™ technology for unsurpassed ease of use and consistent performance for cutting applications A software based operator’s console and embedded PLC feature called PLC Connect™ that allows for greater customization of a cutting machine with reduced costs Enhanced CNC based nesting for convenient operator programming with SureCut outcomes via ProNest™ CNC Three…

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With the growing rate of industrialization, metal working fluids, commonly known as cutting fluids, continue to be extensively used in machining industries even after the development of advanced processing techniques such as MQL and dry machining. — By Ashok Kumar Metal working fluid (MWF) is the name given to a range of oils and other liquids that are used to cool and/or lubricate metal workpieces when they are being machined, ground, milled, etc. MWFs reduce the heat and friction between the cutting tool and the workpiece, and help prevent burning and smoking. Applying MWFs also helps in improving the quality…

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The recent addition of the VL 2 vertical turning center from EMAG has given a significant boost to the company’s productivity Schneto AG, located in idyllic Bennwil, near Basel, specializes in the production of turned parts up to 65 mm in diameter. The company has made a name for itself because of the outstanding quality of the parts it manufactures. Its output covers a broad range of parts, including parts for furniture making, for hydraulics and pneumatics, electrical equipment, automobiles and construction equipment. The company was founded in 1947 and has been run since by two generations of the Baumann…

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EDM

In another first, Sparkonix introduces a new range of specialized EDMs for Tyre Mould manufacturing. The demand for spark erosion technology in Tyre Mould manufacturing is expected to grow with greater use of advanced mould materials and shift towards two-piece moulds by tyre manufacturers. Sparkonix launched its Tyre Mould EDM range at the recently held Tyrexpo 2016 in Delhi. Large scale need for tyre mould manufacturing in India will be driven by multiple factors such as: Steady and sustained growth of automotive industry Huge investments by tyre manufacturers in India Presence of world’s leading tyre manufacturers Growing number of vehicle…

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On June 15th 2016, during a special celebration event, Ukrainian company Hydrosila marked the delivery of its 100th Haas CNC machine tool. Several VIP guests attended the event, including Mr. Jens Thing, Haas Automation Europe managing director, Mr. Wojciech Ratyński, member of the board at Abplanalp Engineering, Mr. Nikolaj Skripnik, general director of Abplanalp Ukraine, and Mr. Vitaliy Khnustudinow, managing director of Haas Factory Outlet in Ukraine.Hydrosila is made up of five factories located in Ukraine, three of them in Kirovograd, 250km south from Kiev, and the other two in Melitopol, in Sourthern Ukraine. All of the factories are owned…

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Mastercam 2017 Mill offers expanded machining flexibility and an increased emphasis on speed and automation. 2D High Speed Toolpaths, 3D enhancements, and Multiaxis features combine with dozens of additional new enhancements in a package intended to improve shop floor productivity. Here are some of the most significant highlights and new functionality in Mastercam 2017 Mill: 2D High Speed Toolpaths In an effort to streamline and simplify workflow, Mastercam 2017 supports Region Chaining Preview which allows you to see your machining, air, and containment regions. Mastercam 2017 also builds on its already efficient and powerful Dynamic Motion engine, and introduces micro…

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