Every shop floor has its own rhythm — the sound of machines, the demand for precision, and the constant pressure to do more with less. At Motherson Deltacarb Advanced Metal Solutions SA, this everyday challenge becomes the spark for innovation. And every innovation becomes a story of success for our customers.
Where Problems Met Possibility
One manufacturer was struggling with long cycle times while rough milling SG Iron housings. Frequent insert changes slowed production and raised costs.
That’s when the Double Hexa Milling Solution stepped in. The HNMX insert, with twelve cutting edges, paired with the MFHN cutter body, transformed the operation:
- 38% higher productivity
- 50% longer tool life
- 1.5X higher feed rates
Suddenly, what felt difficult became effortless. Productivity wasn’t a target anymore, it became the new normal.
A Turning Revolution on a Small Component
In the turning shop, a customer machining small ⌀28 mm cast-iron camshafts faced rapid tool wear and unstable performance.
Enter the New DTC3015K turning grade made for cast iron machining. With its superior wear resistance and layer bonding, it delivered:
- 70% longer tool life
- Stable, consistent machining
- ₹3 lakh annual savings
A small component created a big success story.
Mastering Stainless Steel Under Pressure
Stainless steel machining, especially under interrupted cuts, often pushes tools to the limit. The DTP5035M turning grade was engineered exactly for this kind of machining.
Its edge toughness and coating stability delivered:
- 23% higher tool life in SS304 face turning
- Predictable performance where competitors’ tools failed
Reliability became the new benchmark.
Conquering Exotic Alloys
For exotic materials like EN-52, machining demands both strength and finesse. The High performance DTP4015S grade for toughest conditions, with its low-friction coating and superior adhesion, proved unstoppable.
The result?
- 198% more tool life
- Superior surface finish
- Confidence in continuous cuts on the toughest alloys
This wasn’t just an improvement, it was a leap forward.
Building the Future, One Innovation at a Time
Each success strengthened the next, shaping a shared narrative of reliability, innovation, and measurable value. Motherson Deltacarb continues to drive the future of machining in India. And the journey continues…
With the new latest solutions such as:
MGSM – New indexable shouldermill giving higher metal removal rates and longer life; ideal for productive machining.
DTC2025P & DTC2015P – New steel-turning grade designed for consistent machining and significantly longer tool life.
SDM drills – high-efficiency solutions for stainless steel drilling.
