India’s wind energy sector is entering a period of rapid growth, driven by ambitious national targets and strong policy support. With onshore wind capacity expected to expand from approximately 50 GW to over 120 GW by 2030, and offshore capacity aiming for 30 GW by the same year, the demand for high-precision fabrication technologies is set to rise dramatically.
At the core of this industrial transformation is precision plate rolling technology, essential for manufacturing critical wind turbine components such as towers, monopiles, jackets, tripods, and transition pieces (TPs). FACCIN’s advanced rolling systems—capable of processing thick steel plates with automation and micron-level accuracy—are well-positioned to support this growth across India and the global market.
Plate-Rolling Systems for Offshore Foundation Fabrication
FACCIN’s automated 3-roll and 4-roll plate rolling systems are specifically engineered for the production of offshore wind foundations—including monopiles, TPs, jackets, tripods, and floating structures. These systems offer industry-leading reliability, precision, and long-term performance.
Key Capabilities:
• Plate thickness capacity: Bending plates over 170 mm thick
• High bending force: For optimal pre-bending and forming accuracy
• Automatic calibration: Reduces cycle time and improves efficiency
• Micro-positioning: Ensures repeatability and dimensional consistency
• Electronic roll balancing: Enhances alignment and precision
• Centralized lubrication & special transmission system: Improves reliability & minimizes maintenance downtime
Integrated Technologies:
• FACCINAP hydraulic system: High-speed operation, energy efficiency, and maintenance-friendly design for continuous production
• EyeBend® laser-based radius measurement: Real-time monitoring and automatic correction during rolling
• Automation package: Includes motorized feeding tables, top and side supports, clamping system for on-board tack welding
• Wireless ergonomic console with wireless control and PGS-Absolute software: Featuring an innovative wind application function, that seamlessly manage every stage of the production process—from plates handling to rolling stage
• RSM (Remote Service Management): Cloud-based support and diagnostics
• Full safety integration: Comprehensive protection systems built into the machinery
These features make FACCIN systems ideal for large-scale offshore foundation production, where strength, repeatability, and cycle time are critical.
Automated Rolling Solutions for Wind Tower Manufacturing
The FACCIN 4-Roll Wind Tower Rolling System is a fully automated solution engineered to meet the demanding specifications of wind tower production. With the ability to roll plates over 120 mm thick, this system delivers high throughput and precision,andis capable of working 24/7 while being easily managed by a single operator.
Key Features:
• Robust structure for large can and cone production
• Full integration of feeding, rolling, and handling systems
• Optimized for minimal cycle time and high consistency
• Seamless CNC operation through Siemens-based control systems
• Scalable and customizable for different tower dimensions
This solution enhances productivity while ensuring quality control across all rolled segments—ideal for manufacturers serving large-scale onshore and offshore wind projects.
FACCIN Wind Tower & Foundation Division
FACCIN’s dedicated Wind Tower & Foundation Division integrates R&D, engineering, and production expertise to develop tailored solutions for the renewable energy sector. Our team supports clients through the entire lifecycle of a project—from initial consultation and system configuration to post-installation support and performance optimization.
For more information,
info@faccingroup.com
www.faccingroup.com
